Lithium-Ion Battery Stacking Machine

  • Full PLC and HMI controls
  • Imbedded Safety PLC controls with multiple light curtain controls sequences
  • Multiple servo drives
  • Communications to factory MES passing critical data for processes on-the-fly.
  • Full HMI Manual functions

Robotic Inspection Cell

  • Developed and implemented mobile robot inspection cell.
  • Ability to inspect over 20 unique inspections on part at one time.
  • Change between different parts in under 10 minutes.
  • System movable to deploy to different work cells.
  • Designed for very high quality / low production parts
  • Integrated Staubli TX60 robot with Cognex Insight camera system.

Hydraulic Pump Test Stand

  • Test performance of hydraulic pumps for flow and current draw over multiple pressure ranges.
  • Real Time graphing of performance.
  • Able to test different styles of pumps with multiple input voltages and output flow ratings.
  • Logs Pass / Fail criteria, test data at every pressure level measured into searchable data set.

Sheet Metal Stacking

  • Allows stacking of metal corner edges exiting roll forming machine.
  • Reduced labor from 1 full time operator to 0.1 operator.
  • Setup time – 15 minutes.
  • Integrated strapping machine.

Gas Pipe Assembly Machine

  • Assembly of  gas pipe and fitting.
  • Accurate assembly rotation of fitting to 1 degree.
  • Pressure test overall assembly before release back to operator.
  • Test tolerance (+/- 0.01 psi)
  • If test FAILS, notifies operator which acknowledges error to have assembly released by machine
  • Removed strain from operators wrists and allowed lower strength employees to perform tasks.